Create base panel

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In the Front panel properties dialog, you specify the basic shape, the Material., the edge design, and some other basic options. You can open and edit this dialog again later at any time via the file menu with the key combination Ctrl + F or by double-clicking the front panel.

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Parameters

Description

Basic shape

Choose between a rectangular and elliptical front panel shape or read in a DXF file with the outer contour of the front panel (Free contour from DXF file).

Note: Even if the front panel already contains inner contours (milling elements), the function Free contour from DXF file will only read in the outer contour. You can learn how to import the entire front panel at once, here: Create a new file from DXF file.

Tip: The outer contour is milled using a tool diameter of 3 mm. If the contour contains finer details that cannot be realized with this cutter, the milled contour will differ from what is drawn. However, you have the option of inserting additional milling objects in these areas, for which you set smaller cutters.

Dimensions

Here, you enter the front panel’s width and height. If a DXF contour was used as the basic shape, the width and height of the rectangle enclosing the shape are displayed; in the case of a DXF contour, these cannot be edited.

The material thicknesses available for selection depend on the chosen material and refer to the panels Schaeffer AG has in stock. If you require other material thicknesses or panel dimensions, please contact the customer service team.

Dimensions for 19” systems

Here, you can set the dimensions of your front panel in units of height and pitch that are suitable for 19” rack systems. The resulting values in “mm” are displayed under Dimensions.

Edge grinding

Here, for rectangular panels, you can order the grinding of the outer edges (end faces) at a fixed price.

Material

Here, you can choose from the available standard materials.

  • Anodized aluminum: the standard material. Front and reverse side are anodized.

You can find more information about these and other materials, here: Material.

Note: If you want to use a material other than what is listed, leave the material as the default setting and write which material you want in the field Remarks for production.

Color

Depending on the material, there are several standard colors to choose from. For other colors, write a corresponding note in the Remarks for production field or contact the customer service team.

Use customer-supplied material

If you would like to provide your own material or semi-finished part, check the box next to this option.

Corner radii

With the corner radii, you can determine the outer radii of a basic rectangular shape’s four corners. To create different corner radii, remove the checkmark from the box next to Identical values.

Edge machining

The outer edge of both the front and reverse sides of the front panel can be optionally designed with a circumferential bevel or rounding.

Note: For manufacturing reasons, an unmachined strip of at least 0.6 mm must remain on the end face between the edge machining on the front and reverse sides.

Engravings

Here, you make the global settings for all engraving elements contained on the front panel (only relevant if the front panel contains labeling elements).

Only mill engravings: Engravings are not in-filled with color but rather remain “blank”.

In-fill engravings: Standard setting. Engravings are milled and in-filled with engraving paint. You specify the color in the respective engraving’s properties dialog.

Print engravings: Engraving elements are not engraved but rather applied to the front panel using the UV printing process. This option is only available for our anodized aluminum.

The engraving settings apply to all engraving elements (HPGL, text, and line engravings) of the front panel in question. You can change the engraving settings for each individual engraving element in its properties dialog regardless of the global setting made here.

Printing options

Here, you make the global settings for all print elements contained on the front panel (only relevant if the front panel contains print files).

Use white ink for print elements: If this option is selected, the print file’s white areas will be printed white. Front Panel Designer can distinguish between white and transparency; is not necessary to create special (spot) colors in the templates.

Underprint white on areas covered by ink: If this option is selected, all printed areas will be underprinted with white as a neutral color. The actual print is applied subsequently. This option is especially recommended for colored material as well as for displaying light colors. This option allows you to maintain the color fidelity and brightness of your graphics.

Underprint white ink on front panel surface: With this option, the entire surface of the front panel is printed white, including unprinted areas. This option also allows you to maintain the color accuracy and brightness of your graphics.

You can find more information in the Graphics section.

Remarks for production

Notes and information on requirements that cannot be mapped directly in Front Panel Designer but can still be implemented belong in this field. The text you enter here will be taken into consideration by our order processing and production teams. In particular, you can use this field to provide information about:

  • Desired special material or RAL colors for powder coating/engraving (material procurement)

  • Subsequent anodizing

  • Bending

  • Serial numbers

  • EMC slots

  • Desired material thickness, if > 10 mm and agreed with our order processing department

  • The (largest) material thickness of provided material (customer-supplied material)

  • Edge grinding (for elliptical panels or panels with a DXF outer contour)

  • For customer-supplied material: The type of material (even if it is listed in the drop-down list of our materials).

  • For end face machining: This file receives end face machining/is an end face file for file XY

  • For edge machining: The set edge machining is not to be performed on all edges, but rather only on certain edges

  • You would like to have the milled material taken from a particular cut-out supplied

  • Any special agreements made with the order processing team

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